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Studies on the construction parameter of an artificial occluded cell for in-situ inspection of the propagation rate of localized corrosion

Liangcai LEI , Fengping WANG , Yanmin GAO , Yuanlong DU

材料科学技术(英)

An artificial localized corrosion system is assembled and some parameters related to the localized corrosion in active dissolution state (i.e., non-passive state) have been studied. The results showed that the developed electrochemical system can satisfactorily imitate a naturally formed localized corrosion and the coupling current can indicate the maximum localized propagating rate. In this artificial system, the anodic dissolution reaction followed the auto-catalytic mechanism. The localized corrosion current density was dependent on the area ratio R of the cathode to the occluded anode. While R was equal to or more than 6, the coupling current reached at a maximum value and did not alter with the increase in R-value. Therefore, R=7 is chosen as one of these optimum parameters used in constructing the system, with which the biggest galvanic current might be obtained. In contrast, the thickness of the polymer filler separating the occluded anode area from the bulk electrolyte solution and the volume of the occluded anode area did not affect the corrosion current obviously. They might affect the response time to approach a steady state.

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Research surveys of electrochemical sensors for in-situ determining hydrogen in steels

Gang YU , Xueyuan ZHANG , Yuanlong DU

材料科学技术(英)

The principle, construction and application of two types of electrochemical sensors-amperometric and potentiometric are surveyed. Both types of sensors are very sensitive to changes in temperature. The accuracy of hydrogen measurement depends on both the precision of sensors developed and the reliable technique of installation and security of sensors. The two types of sensors have been used for in-situ determining hydrogen permeated in steels owing to a corrosive reaction, a hydrogen gas circumstance at elevated temperatures and high pressure or also a pretreatment process such as pickling and plating process, etc.

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An on-line monitoring system for hydrogen distribution metallic wall caused by hydrogen permeation

Gang YU , Xueyuan ZHANG , Yuanlong DU

材料科学技术(英)

Based on the electrochemical permeation technique and the patent by Du, an intelligent electrochemical measurement system for determination of the hydrogen distribution in the wall of hydrogenation reactor has been developed and tested. It consists of a PC computer, a single chip unit, an I/V converter and an electrochemical hydrogen probe. The construction of the electrochemical hydrogen probe is described and the features of the measured system are given. The diffusion coefficient of 2.25Cr1Mo steel determined with present system was in good agreement with the value in the literature. Experimental results of hydrogen concentration in a wall of hydrogen charged testing autoclave made of AISI 321 stainless steel are presented. The present system can intelligently display hydrogen amount-of-substance concentration and mass fraction concentration, hydrogen concentration distribution curves in steels, permeation current density curve. An intelligent detection technique can be provided for predicting the susceptibility to hydrogen-induced cracks owing to hydrogen permeation in the wall of hydrogenation reactor in the field.

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Study of in-situ electrochemical SSCC/HE susceptibility probe

Xueyuan ZHANG , Enhou HAN , Yuanlong DU

材料科学技术(英)

An in-situ probe technique with an outward attached type of electrochemical sensor for inspection and evaluation of the susceptibility to sulfide stress corrosion cracking (SSCC) and hydrogen embrittlement (HE) of pipeline/vessel was developed. The relationship between SSCC/HE susceptibility of steel UNS G10180 and UNS G11190 and I-H was determined by the measurement of the stable hydrogen permeation rate (I-H) and the study of SSCC/HE susceptibility of the above two steels in TM-01-77 solution. Environmental sensitive cracking (ESC) of UNS G10180 and UNS G11190 steels can be inspected, evaluated, judged by the combination with the microcomputer system (MCS)/periphery attachment and the designed software. The results give an important insurance for safety control of the pressurized pipeline/vessel operated in the environment with H2S.

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